========MODIFIED PROJECT PRACTICE 11/11/99 =========
THE DOW CHEMICAL COMPANY
ENGINEERING SPECIFICATION
MECHANICAL
N5S-7803-01
NORTH America
13-OCT-1992
Page 1 of 1
SHORT TERM PROTECTION FOR TURBOMACHINERY
AND RELATED EQUIPTMENT
1. GENERAL
REQUIREMENTS
1.1 PROTECTION SHALL BE SUITABLE FOR
6 MONTHS OF OUTDOOR STORAGE FROM THE TIME OF SHIPMENT.
1.2 IF STORAGE FOR A LONGER PERIOD
IS CONTEMPLATED, REFER TO ENGINEERING SPECIFICATION N5S-7801-01
WHICH ADDRESSES LONG TERM STORAGE.
1.3 SPARE PARTS (INCLUDING ROTORS) SHALL
BE PROTECTED IN ACCORDANDCE WITH ENGINEERING SPECIFICATION 5NS-7801-01
WHICH ADDRESS FIELD HANDLING.
1.4 EQUIPTMENT SHALL BE SUITEABLY PREPARED
FOR RIGOROUS SHIPPING AND FIELD HANDLING.
1.5 ALL PRESERVATION SHALL USE CORROSION
PROTECTION PRODUCTS MANUFACTURED BY THE CORTEC CORPORATION WHICH
ARE;
1.5.1 VCI-329 ADDITIVE CONCENTRATE FOR OILS
1.5.2 VCI-309 POWDER FOR FERROUS
METALS (NOTE: POWDER IS
WATER-SOLUBLE AND CAN CAUSE OIL FILTERS
TO PLUG AND POSSIBLE ABRASION
OF BEARINGS.)
1.5.3 VCI-368 LIQUID FOR OUTDOOR PROTECTION
2. EXPOSED
MACHINE SURFACES
2.1 ALL EXPOSED MACHINED
SURFACES, INCLUDING SHAFTS AND COUPLINGS, SHALL BE COATED WITH
VCI-368.
2.2 DRY FILM THICKNESS
OF VCI-368 SHALL BE 3 MILS. AFTER APPLICATION, THE VCI-368
SHALL BE ALLOWED TO DRY BEFORE HANDLING.
2.3 APPLY TWO LAYERS OF
BARRIER MATERIAL OVER THE CORTEC VCI-368 COATED SHAFTS WHERE
THEY EMERGE FROM THE MACHINE HOUSEING AND TAPW OVER THE BARRIER
MATERIAL WITH DUCT TAPE TO MAKE THE UNIT VAPOR TIGHT.
3. BEARING
HOUSINGS, GEAR BOXES, OIL RESERVOIRS, AND MACHINERY INTERNALS
3.1 REMOVE ALL BREATHER
FITTINGS ON BEARING HOUSINGS, GEARBOXES, AND OIL RESEROIRS AND
COVER WITH BLINDS OR PLUGS. AL FLANGE OPENINGS SHALL BE
FITTED EITH RIGID BLIND FLANGES AND BOLTED IN PLACE WITH 1/8”
RED RUBBER GASKETS. COAT FLANGE FACES WITH VCI-368.
3.2 FOR ANY RUNNING TESTS,
USE THE APPROPRIATE LUBRICANT CONTAINING 10% (BY VOLUME) OF
CORTEC VCI-329 AND THEN DRAIN THE EQUIPTMENT.
3.3 IF UNIT CAN NOT BE
RUN TESTED, SPRAY OR FOG CORTEC VCI-329 INTO THE MACHINE AS
THE ROTOR IS ROTATED SLOWLY USING 30CC PER GALLON OF INTERIOR
VOLUME.
4. LOOSE COMPONENTS
4.1 LOOSE COMPONENTS SHALL
BE PACKAGED IN WATERPROOF BOXES OR CRATES. BOXES (INCLUDING
LIDS) SHALL BE LINED WITH WAXED PAPER BARRIER PAPER STAPLED
IN PLACE.
4.2 BOXES SHALL HAVE LIDS
FST4NED WITH SCRES FOR EASY REMOVAL FOR INSPECTION.
4.3 INTRODUCE CORTEC VCI-309
POWDER IN THE BOX AT THE RATE OF 20 GMS/CUBIC FOOT OF VOLUME.