Evaluating ProPack VCI film
Background:
Boris Miksic submitted 123 grams of Propack masterbatch in order to have a polyethylene-based film produced. A corrosion inhibitor performance evaluation is sought on this film.Purpose: Evaluate the contact, barrier and vapor corrosion inhibitor protection offered by ProPack VCI film, manufactured by SLP.
Method: Razor Blade Test
VIA Test
SO2 Test
Materials: Razor Blade Test Kit
VIA Test Kit
SO2 Test Kit
Procedure: The above procedures were performed according to standard procedures for each.
Results:
Razor Blade Test
Carbon Steel |
Copper |
|||||
Material |
Panel #1 |
Panel #2 |
Panel #3 |
Panel #1 |
Panel #2 |
Panel #3 |
ProPack VCI Film |
Fail |
Fail |
Fail |
Pass |
Pass |
Pass |
Cortec VpCI-126 Blue Film* |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
Control |
Fail |
Fail |
Fail |
Fail |
Fail |
Fail |
*
Typical results for Cortec VpCI-126 Blue filmVIA Test
Material |
Plug #1 |
Plug #2 |
Plug #3 |
ProPack VCI Film |
Grade 1 |
Grade 1 |
Grade 1 |
Cortec VpCI-126 Blue Film* |
Grade 3 |
Grade 3 |
Grade 3 |
Control |
Fail |
Fail |
Fail |
*
Typical results for Cortec VpCI-126 Blue filmSO2 Test
Material |
Panel #1 |
Panel #2 |
Panel #3 |
ProPack VCI Film |
Grade 4 |
Grade 4 |
Grade3 |
Cortec VpCI-126 Blue Film* |
Grade 4 |
Grade 4 |
Grade 4 |
Control |
Fail |
Fail |
Fail |
*
Typical results for Cortec VpCI-126 Blue filmConclusion: ProPack VCI film does not provide vapor corrosion protection and just a limited contact protection.
Project #: 02-253-4131
Estimated Cost of Project: 3 hours
VIA Test Grades (Grade 2 or 3 are passing)
|
|
SO2 Grades (Grade 3 and 4 are passing):
Grade 0- Extensive corrosion covering 25% or more of panel surface
Grade 1- Moderate corrosion covering 10-25% of panel surface
Grade 2- Slight corrosion covering 5-10% of panel surface
Grade 3- Very slight corrosion covering 0-5% of panel surface
Grade 4- No visible corrosion on panel surface
To: Cortec
From: Bob Berg
Date: 11/27/02
cc: Boris Miksic
Anna Vignetti
Art Ahlbrecht
Margarita Kharshan
Cliff Cracauer
Bob Boyle
Vanessa Schultz