Layup of Manufacturing Facilities

April 30, 2020

Structures
Equipment
Work in progress
Finished goods
Air systems
Water systems

Structures:

Concrete foundations, walls, ceilings, etc.
- Wash all surfaces to remove all contaminants (10% solution of VpCI^®-414)
- Visually inspect for damage
- Repair damaged areas using MCI^® repair mortar (https://www.cortecmci.com/)
- Coat all concrete surfaces with MCI^®-2020 or MCI^®-2022
Structural steel
- Inspect for areas of rust and/or peeling paint
- Power wash or use high pressure air to remove all loose rust and contaminants
- Determine if cross-section in rusted areas meets acceptable design parameters
- Options to address rust
  - Option 1: Convert hematite to magnetite using CorrVerter^® Rust Converter Primer; then topcoat with EcoShield^® 386 clear or color match
  - Option 2: Remove rust with VpCI^®-423; remove VpCI^®-423 with 10% solution of VpCI^®-414; and topcoat with EcoShield^® 386 clear or color match
- Loading bay doors
  - Clean with 10% solution of VpCI^®-414
  - Spray all hinges, rollers, and roller trac/guides with CorShield^® 369 Wet Film Corrosion Inhibitor and Lubricant
- Fasteners, locks, hinges, etc.
  - Spray with CorShield^® VpCI^®-369 Wet Film Corrosion Inhibitor and Lubricant

Fire Protection Systems:

Wet systems
- Drain the system
- Recharge the system adding VpCI^®-649 at 1% by weight to the water
Dry systems
- Set up system to force air being fed into system through a bed of VpCI^®-308 Powder

Electricals:

Control panels, power panels, and MCC
- Deenergize the system
- Spray all contacts and exposed metal with ElectriCorr^® VpCI^®-239
- Insert appropriately sized emitter
  - VpCI^®-105 – 5 ft³ (0.14 m³)
  - VpCI^®-111 – 11 ft³ (0.31 m³)
  - VpCI^®-308 Pouch – 35 ft³ (1 m³)
- If vented, shrink wrap with either MilCorr^® VpCI^® Shrink Film or VpCI^®-126 HPUV
Motors
- Deenergize system
- Closed frame motor
  - Remove any rust with VpCI^®-423
  - Remove VpCI^®-423 residual with 10% solution of VpCI^®-414
  - Coat exposed machined surfaces with VpCI^®-391
  - Insert VpCI^®-101 Device into junction box
- Open frame motor
  - Remove any rust with VpCI^®-423
  - Remove VpCI^®-423 residual with 10% solution of VpCI^®-414
  - Coat exposed machined surfaces with VpCI^®-391
  - Insert VpCI^®-101 Device into junction box
  - Fog ElectriCorr^® VpCI^®-239 into motor core
  - As a minimum, shrink wrap fan end with either MilCorr^® VpCI^® Shrink Film or VpCI^®-126 HPUV
- Air systems
  - Piping
    - Purge and fill air lines, gauges, reservoirs with air pumped through VpCI^®-308 Powder
  - Compressors
    - Air side – Fog with VpCI^®-337 at 0.5 oz./ft³ (0.5 mL/L)
    - Lubrication side – depending on type of lubricant, apply one of the below products by fogging at 0.5 oz./ft³ (0.5 mL/L), or add to oil at 5% by volume
      - M-528 – PAG
      - M-529 – PAO
      - M-530 – Mineral
      - M-531 – PAO

Manufacturing equipment – lathes, drills, grinders, etc.
- Deenergize equipment
- Remove any rust with VpCI^®-423
- Remove VpCI^®-423 residual with 10% solution of VpCI^®-414
- Lubrication side – depending on type of lubricant apply one of the below products by fogging at 0.5 oz./ft³ (0.5 mL/L) or add to oil at 5% by volume
  - M-528 – PAG
  - M-529 – PAO
  - M-530 – Mineral
  - M-531 – PAO
  - Coolants - https://www.cortecvci.com/Publications/Brochures/Metalworking%20Broch.pdf
  - Lathes, drills, grinders, tumblers, etc. – Add VpCI^®-345 to coolant at 10% by volume; circulate and drain
- Guides, screws, etc. (surfaces subjected to relative motion) – Coat with VpCI^®-369D
- Cross slides, headstock assembly, tailstock (components with lubrication oil)
  - Depending on type of lubricant, apply one of the below products by fogging at 0.5 oz./ft³ (0.5 mL/L) or add to oil at 5% by volume
    - M-528 – PAG
    - M-529 – PAO
    - M-530 – Mineral
    - M-531 – PAO
  - Work in process and finished goods
    - Clean with a 10% solution of VpCI^®-414
    - Spray with either ElectriCorr^® VpCI^®-239 or CorShield^® VpCI^®-369 Wet Film Corrosion Inhibitor and Lubricant
    - Wrap with appropriate VpCI^® film or VpCI^® paper: https://www.cortecpackaging.com/wp-content/uploads/2018/09/Packaging_Brochure_09-18.pdf
  - Boilers
    - Drain
    - Add Boiler Lizard^® pouches (one per 1000 gallons [3.8 m³]) to water side or fog with Boiler Dragon^™ at 1 oz./ft³ (1 L/m³)
    - Fog fire side with Boiler Dragon^™ at 1 oz./ft³(1 L/m³)
    - Fog all piping with Boiler Dragon^™ at 1 oz./ft³(1 L/m³)
    - Spray all valve stems, bushings, packing body, and bonnet nuts with CorShield^® VpCI^®-369 Wet Film Corrosion Inhibitor and Lubricant
  - HVAC systems
    - Spray evaporator and condenser coils with 10% solution of VpCI^®-414 to clean
    - Spray evaporator and condenser coils with VpCI^®-337
    - Place VpCI^®-308 Pouch (35 ft³[1 m³]/pouch) inside HVAC enclosure
    - Shrink wrap with either MilCorr^® VpCI^® Shrink Film or VpCI^®-126 HPUV
    - HVAC ducting
      - Close air register
      - Fog with VpCI^®-337 at 1 oz./ft³ (1 L/m³)
    - Toilets
      - Secure water, flush, and add either of the below products to the tank and bowl
        
        ECO-SEPT^™
        
        PORTA-TREAT^™