Evaluating ProPack VCI film
Background: Boris Miksic submitted 123 grams of Propack masterbatch in order to have a polyethylene-based film produced. A corrosion inhibitor performance evaluation is sought on this film.
Purpose: Evaluate the contact, barrier and vapor corrosion inhibitor protection offered by ProPack VCI film, manufactured by SLP.
Method: Razor Blade Test
VIA Test
SO2 Test
Materials: Razor Blade Test Kit
VIA Test Kit
SO2 Test Kit
Procedure: The above procedures were performed according to standard procedures for each.
Results:
Razor Blade Test
|
Carbon Steel |
Copper |
|||||
|
Material |
Panel #1 |
Panel #2 |
Panel #3 |
Panel #1 |
Panel #2 |
Panel #3 |
|
ProPack VCI Film |
Fail |
Fail |
Fail |
Pass |
Pass |
Pass |
|
Cortec VpCI-126 Blue Film* |
Pass |
Pass |
Pass |
Pass |
Pass |
Pass |
|
Control |
Fail |
Fail |
Fail |
Fail |
Fail |
Fail |
*Typical results for Cortec VpCI-126 Blue film
VIA Test
|
Material |
Plug #1 |
Plug #2 |
Plug #3 |
|
ProPack VCI Film |
Grade 1 |
Grade 1 |
Grade 1 |
|
Cortec VpCI-126 Blue Film* |
Grade 3 |
Grade 3 |
Grade 3 |
|
Control |
Fail |
Fail |
Fail |
*Typical results for Cortec VpCI-126 Blue film
SO2 Test
|
Material |
Panel #1 |
Panel #2 |
Panel #3 |
|
ProPack VCI Film |
Grade 4 |
Grade 4 |
Grade3 |
|
Cortec VpCI-126 Blue Film* |
Grade 4 |
Grade 4 |
Grade 4 |
|
Control |
Fail |
Fail |
Fail |
*Typical results for Cortec VpCI-126 Blue film
Conclusion: ProPack VCI film does not provide vapor corrosion protection and just a limited contact protection.
Project #: 02-253-4131
Estimated Cost of Project: 3 hours
VIA Test Grades (Grade 2 or 3 are passing)
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SO2 Grades (Grade 3 and 4 are passing):
Grade 0- Extensive corrosion covering 25% or more of panel surface
Grade 1- Moderate corrosion covering 10-25% of panel surface
Grade 2- Slight corrosion covering 5-10% of panel surface
Grade 3- Very slight corrosion covering 0-5% of panel surface
Grade 4- No visible corrosion on panel surface
To: Cortec
From: Bob Berg
Date: 11/27/02
cc: Boris Miksic
Anna Vignetti
Art Ahlbrecht
Margarita Kharshan
Cliff Cracauer
Bob Boyle
Vanessa Schultz



